Custom-Made Industrial Belt Conveyor, High Quality Factory Maintenance-Free With Warranty

Basic Info.

Product Description

Introducing our bespoke Maintenance-free Steel Belt Conveyor Idler, designed for the harshest environments! Crafted with precision, this idler is the epitome of durability, boasting anti-wear and corrosion-resistant properties. It is sealed to perfection, offering unparalleled waterproof and dustproof protection. Engineered to withstand intense vibrations, this high-quality idler is an ideal choice for coal mines, ensuring optimal performance and reliability.

At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art production capabilities. Our prestigious TKAS idler production line, sourced from the illustrious Tangshan Kaiyuan, is complemented by three advanced semi-automatic lines, ensuring efficiency and precision. Furthermore, our pioneering idler shaft material production lines, developed by the esteemed Fuzhou Sanxun, empower us with the versatility to process an extensive array of idlers, with diameters ranging fromφ89 mm-φ219mm, and an exceptional length range of 190mm - 2200mm.We are unwavering in our commitment to quality, choosing only the finest special steels for idlers from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO).
Our dedication to excellence shines through our specialized steel pipe straightening, reducing ovality and straightness errors by a remarkable 50% compared to the MT821 standard. Our idlers boast a frictional resistance coefficient reduced from 0.025 to 0.023; radial runout improved from 1.0 mm to an astonishing 0.35 mm; and post-straightening straightness refined from 1.0 mm to an impressive 0.20 mm. With an axial load exceeding 15 KN per MT821 standards, our idlers' lifespan is elevated by a precision grade, surpassing an exceptional 45,000 hours.
Our production line stands at the pinnacle of innovation, achieving complete automation in idler production. From straightening to assembly, each step is seamlessly executed in a symphony of technological brilliance, embodying efficiency and cutting-edge innovation.
Our idler shaft processing employs the latest fully automatic production lines, enabling exacting operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two grooves can be as minimal as 190mm,with capabilities to process workpieces up to a substantial maximum length of 2200mm.

Technological level
1. Our idlers are ingeniously designed for effortless replacement, with robust welding craftsmanship guaranteeing no wear on the idler shell throughout its impressive service lifetime of no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with dual-layer seals, our idlers ensure outstanding sealing, low rotational resistance, and extended longevity. We exclusively utilize premier bearings from renowned brands such as SKF for peak performance.
3. The idlers' dust-proof capabilities are rigorously compliant with MT821 - 1999 standards, and their waterproof performance equally adheres to these stringent guidelines.
4. Every steel material undergoes comprehensive pre-treatment to achieve the St2-1/2 level. For parts involving welded structures, we strictly follow national welding standards, ensuring structural integrity and conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is a precise 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02. This precision underscores our commitment to engineering excellence and superior performance.