Customized Idler For Industrial Belt Conveyor Maintenance - 1 Year Warranty

Basic Info.

Product Description

Experience the summit of engineering brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Meticulously crafted for excellence, this idler boasts anti-wear, corrosion-resistant, sealed, waterproof, and dustproof characteristics, making it the ideal choice for the most challenging environments such as coal mines. Its advanced anti-vibration design guarantees seamless operation and heightened durability, setting new benchmarks in performance.

At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly operate an avant-garde TKAS idler production line, a masterpiece created by the illustrious Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same esteemed manufacturer. Our capabilities are further enriched by two sophisticated idler shaft material production lines from Fuzhou Sanxun, enabling us to adeptly process an extensive range of idler diameters.φ89 mm to φ219 mm and extending to an impressive length range from 190 mm to 2200 mm.Our unwavering commitment to superior quality is reflected in our choice of premium special steels for idlers, sourced from renowned suppliers such as Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our relentless pursuit of excellence is demonstrated in our specialized steel pipe straightening process, significantly reducing ovality and straightness deviations of roller rings by an astounding 50% compared to the MT821 standard. The idler's frictional resistance coefficient is tremendously reduced from 0.025 to 0.023, while radial runout is improved from 1.0 mm to an impressive 0.35 mm. Our post-straightening precision achieves a straightness of just 0.20 mm. With an axial load capability exceeding 15 KN as per the MT821 standard, our idlers reach a refined precision grade, boasting an extraordinary lifespan of over 45,000 hours.
Our production line is a paragon of technological prowess, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This harmonious operation epitomizes efficiency and cutting-edge innovation.
Our idler shaft processing capitalizes on state-of-the-art fully automated production lines, adeptly performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm,while possessing the capability to manage workpieces up to an impressive maximum length of 2200mm.

Technological level
1. Our idlers are ingeniously crafted for effortless replacement, with welding craftsmanship that is resilient and enduring, ensuring no wear on the idler shell throughout its remarkable service life, lasting no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with dual-layer seals. This sophisticated design ensures exceptional sealing, minimal rotational resistance, and extended lifespan. We utilize elite bearings from distinguished brands such as SKF, guaranteeing unmatched performance.
3. The idlers' external dustproof capabilities are rigorously compliant with the MT821 - 1999 regulations, and their waterproof performance meets these stringent standards with absolute precision.
4. Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Components involving welded structures are produced in strict adherence to national welding standards, ensuring structural integrity in line with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to superior engineering and performance excellence.