Efficient Rubber-Coated Roller For Robust Industrial Conveyor Use

Basic Info.

Product Description

Unleash innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, epitomizing the pinnacle of cutting-edge technology. Crafted to triumph over the extremities, it boasts exceptional anti-wear and corrosion-resistant features, fully sealed to repel water and dust. This makes it the quintessential solution for harsh environments like coal mines. Its anti-vibration design guarantees flawless operation and an extended lifespan, setting an unrivaled standard for enduring performance.

BASIC INFORMATION OF CONVEYOR Idler

At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our sophisticated TKAS idler production line, a masterpiece of engineering brilliance by Tangshan Kaiyuan. Complemented by three semi-automatic lines from this esteemed manufacturer, we ensure supreme precision and efficacy. Our capabilities are further enhanced by two advanced idler shaft material lines from Fuzhou Sanxun, empowering us to adeptly accommodate a vast array of idler diameters ranging fromφ89 mm to φ219 mm, with an impressive length spectrum extending from 190 mm to 2200 mm.Our unwavering pursuit of perfection is manifested in our use of premium special steels for idlers. We procure these exceptional materials from venerable suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
We elevate quality through an exclusive steel pipe straightening process that dramatically curtails ovality and straightness deviations of roller rings by a remarkable 50% over the MT821 standard. The idler's simulated frictional resistance coefficient is astoundingly minimized from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening, straightness is enhanced from 1.0 mm to an impressive 0.20 mm. With an axial load exceeding 15 KN in line with MT821 standards, our idlers attain superior precision grades, boasting a service life surpassing an extraordinary 45,000 hours.
Our production line is a testament to technological excellence, achieving full automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes the zenith of efficiency and innovation.
Our idler shaft processing employs state-of-the-art fully automated lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimal distance between two milled grooves is a mere 190mm,capable of accommodating workpieces up to a length of 2200mm.

Technological level
1. Our idlers are ingeniously designed for effortless replacement. With robust welding techniques, the idler shell remains unscathed throughout its remarkable service life, lasting no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers ensure exceptional sealing, minimal rotational resistance, and prolonged durability. We incorporate top-quality bearings from distinguished brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers strictly conform to the MT821 - 1999 regulations, delivering superior waterproof performance that adheres fully to these rigorous standards.
4. Every steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Components requiring welded structures are crafted in strict adherence to national welding standards, ensuring structural compliance with the latest national guidelines.
5. The rotational resistance coefficient of upper idlers is precisely 0.022 or lower, while lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to unparalleled engineering prowess.