Enhanced Sealed Roller with Anti-Vibration And Dustpro of Features

Basic Info.

Product Description

Discover the zenith of technological advancement with our Custom-made Maintenance-free Steel Belt Conveyor Idler, designed to excel in the most rigorous conditions. This idler showcases superior anti-wear and corrosion-resistant properties, fully sealed to resist water and dust, making it the ideal choice for challenging settings such as coal mines. With its anti-vibration design, it ensures seamless operations and prolonged lifespan, setting a new benchmark for durability.

Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly operates a state-of-the-art TKAS idler production line, meticulously engineered by the distinguished Tangshan Kaiyuan. This is complemented by three semi-automatic production lines, also from this prestigious manufacturer, ensuring precision and efficiency. In addition, we have two advanced idler shaft material production lines from Fuzhou Sanxun, enabling us to adeptly handle a diverse range of idler diameters spanning fromφ89 mm to φ219 mm, offering an exceptional length range from 190 mm to 2200 mm.Our steadfast commitment to excellence is exemplified through our selection of high-grade special steels for idlers. We source these materials from reputable suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and performance.

Our pursuit of exceptional quality transcends through our specialized steel pipe straightening process, which significantly diminishes ovality and straightness discrepancies of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably reduced from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening straightness improves from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN, as per the MT821 standard, our idlers attain an elevated precision grade with a service life exceeding an extraordinary 45,000 hours.

Our production line stands as a beacon of technological prowess, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless process epitomizes the height of efficiency and innovation.

Our idler shaft processing harnesses cutting-edge fully automated production lines, executing precise operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of handling workpieces up to a maximum length of 2200mm.